86 Plasma Cutter Tips Starting at $16.50
Plasma cutter tips play a key role in shaping and directing the plasma arc for accurate, efficient cutting. These consumables are engineered to control arc constriction and airflow, which directly impacts cut quality and edge finish. Over time, tips wear from heat and molten metal exposure, making routine replacement essential for maintaining clean cuts and consistent performance. Choosing the right tip for your application helps improve your cuts while also protecting other torch components from unnecessary wear.
Hypertherm Accessories
Powermax 65/85/105/125 Nozzle (45-65 A) #420169
22 purchased
Hypertherm Accessories
Powermax30 XP FineCut Cutting Nozzle (15-30 A) #420117
6 purchased
Hypertherm Accessories
Powermax30 XP Cutting Nozzle (15-30 A) #420118
6 purchased
Hypertherm Accessories
Cutting Electrode/Nozzle Dual Pack, T30 AIR (15-30 A) #428350 - For Powermax30 AIR
11 purchased
Hypertherm Accessories
Electrode/Nozzle Dual Pack (15-45 A) #428442 - For Powermax45
Hypertherm Accessories
FlushCut Nozzle Shield Assembly, Duramax Hyamp (125 A) #420489 - For Powermax125
Hypertherm Accessories
FlushCut Nozzle Shield, Duramax/Duramax Lock (30-45 A) #420633
1 purchased
Lincoln Plasma Cutters
Nozzle 30A for Tomahawk Plasma Cutters #KP2842-6
1 purchased
Lincoln Welding and Plasma Cutting Accessories
Nozzle (40/45A) for Tomahawk Plasma Cutters #KP2843-2
Lincoln Welding and Plasma Cutting Accessories
Nozzle (Gouging) for Tomahawk Plasma Cutters #KP2843-4
Lincoln Welding and Plasma Cutting Accessories
PCT-20/80 Nozzle (35 - 60 Amp.) #KP2062-2B1
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® LC65 Nozzle, 40A #KP2844-2
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® LC65 Nozzle, 50A #KP2844-3
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® LC65 Nozzle, Direct Contact, 40A #KP2844-5
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® LC65 Nozzle, Shielded Contact, 50A #KP2844-6
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® LC65 Nozzle, Shielded Contact, 60A #KP2844-7
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® LC65 Nozzle, Gouging #KP2844-8
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® 1500 Gouging Nozzle-80A (LC105) #KP4141-18
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® 1500 Gouging Nozzle-100A (LC105) #KP4141-19
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® 1500 Nozzle-40A (LC105) #KP4141-4
Lincoln Welding and Plasma Cutting Accessories
Tomahawk® 1500 Nozzle-60A (LC105) #KP4141-5
Why Do Plasma Cutter Tips Wear Out Quickly?
Plasma cutter tips degrade due to constant exposure to extreme temperatures and high velocity plasma flow. As molten metal passes through the tip opening, it can cause erosion, warping, or clogging that affects arc focus. Excessive amperage, dragging the tip on the work surface, and contaminated air supply can all accelerate wear. Using the correct stand off distance and maintaining clean, dry air will help extend the lifespan of your tips.
Plasma Cutter Tips to Match Your Equipment
Plasma cutter tips are designed for specific torches, amperage ranges, and cutting applications. Different tip sizes are built for varying thicknesses and output levels, so selecting the correct option for your machine and workload is important. Always verify compatibility with your torch model to avoid poor performance or premature consumable failure.
How Many Tips Do I Need?
Tip usage varies based on cutting time, material type, and operating habits. On average, a plasma cutter tip lasts about 1 to 3 hours of active cutting before performance begins to decline. Users running 5 to 10 hours per month may go through 2 to 5 tips monthly, while those operating 20 to 40 hours per month can expect to use 8 to 20 tips. High demand environments exceeding 80 hours per month may require 30 to 60+ tips depending on amperage and cutting conditions. Keeping extra tips available ensures consistent cut quality and minimizes interruptions during critical work.