86 Plasma Cutter Tips Starting at $16.50
Plasma cutter tips play a key role in shaping and directing the plasma arc for accurate, efficient cutting. These consumables are engineered to control arc constriction and airflow, which directly impacts cut quality and edge finish. Over time, tips wear from heat and molten metal exposure, making routine replacement essential for maintaining clean cuts and consistent performance. Choosing the right tip for your application helps improve your cuts while also protecting other torch components from unnecessary wear.
Hypertherm Accessories
HPR260XD Consumables Mild Steel Nozzle #220354
95 purchased
Hypertherm Accessories
HPR260XD Consumables Mild Steel Nozzle #220439
400 purchased
Hypertherm Accessories
HPR260XD Consumables Mild Steel Nozzle #220659
52 purchased
Hypertherm Accessories
HPR260XD Consumables Mild Steel Nozzle #220542
40 purchased
Hypertherm Accessories
HyAccess Cutting Nozzle/Shield (30-65 A) #420410
37 purchased
Hypertherm Accessories
Extended Gouging Nozzle/Shield (30-65 A) #420412
43 purchased
Hypertherm Accessories
Powermax105 Nozzle (85-105 A) #220990 or #228797
24 purchased
Hypertherm Accessories
Nozzle 10-25A Gouging/Marking #420415 - For Powermax45 XP
41 purchased
Hypertherm Accessories
Powermax 45/45XP Gouging Nozzle (25-45 A) #420419
35 purchased
Hypertherm Accessories
Nozzle (65-125 A) #220975 - For Powermax 85/105/125 (pack of 5)
34 purchased
Hypertherm Accessories
Powermax 65/85/105 Gouging Nozzle #220797 or #228762
23 purchased
Lincoln Electric
Tomahawk LC65 Nozzle, 60A #KP2844-4 (pack of 5)
10 purchased
Hypertherm Accessories
Powermax105 Gouging Nozzle (85-105 A) #220991 or #228796
Hypertherm Accessories
Duramax HyAmp Gouging Nozzle (65-125 A) #420001 - For Powermax125
Hypertherm Accessories
Duramax HyAmp FineCut Nozzle (30-45 A) #420151 - For Powermax125
4 purchased
Hypertherm Accessories
Powermax45XP/65/85/105/125 Nozzle (30-45 A) #420158
12 purchased
Why Do Plasma Cutter Tips Wear Out Quickly?
Plasma cutter tips degrade due to constant exposure to extreme temperatures and high velocity plasma flow. As molten metal passes through the tip opening, it can cause erosion, warping, or clogging that affects arc focus. Excessive amperage, dragging the tip on the work surface, and contaminated air supply can all accelerate wear. Using the correct stand off distance and maintaining clean, dry air will help extend the lifespan of your tips.
Plasma Cutter Tips to Match Your Equipment
Plasma cutter tips are designed for specific torches, amperage ranges, and cutting applications. Different tip sizes are built for varying thicknesses and output levels, so selecting the correct option for your machine and workload is important. Always verify compatibility with your torch model to avoid poor performance or premature consumable failure.
How Many Tips Do I Need?
Tip usage varies based on cutting time, material type, and operating habits. On average, a plasma cutter tip lasts about 1 to 3 hours of active cutting before performance begins to decline. Users running 5 to 10 hours per month may go through 2 to 5 tips monthly, while those operating 20 to 40 hours per month can expect to use 8 to 20 tips. High demand environments exceeding 80 hours per month may require 30 to 60+ tips depending on amperage and cutting conditions. Keeping extra tips available ensures consistent cut quality and minimizes interruptions during critical work.