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All Categories/ All Welding Equipment/ Plasma Cutters/ Plasma Cutting Accessories/ Plasma Cutter Tips
86 items in stock
Welder Supply Company Wisconsin, Illinois

86 Plasma Cutter Tips Starting at $16.50

Plasma cutter tips play a key role in shaping and directing the plasma arc for accurate, efficient cutting. These consumables are engineered to control arc constriction and airflow, which directly impacts cut quality and edge finish. Over time, tips wear from heat and molten metal exposure, making routine replacement essential for maintaining clean cuts and consistent performance. Choosing the right tip for your application helps improve your cuts while also protecting other torch components from unnecessary wear.

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86 items in stock
Hypertherm Powermax 45 Nozzle #220671 (Pack of 5) or #228843 (Pack of 25) Hypertherm Accessories Powermax45 Nozzle #220671 or #228843 1565 purchased
Save $0.60
$8.40
$9.00
Hypertherm Powermax 45 Nozzle Retainer #220713 Hypertherm Accessories Powermax 45 Nozzle Retainer #220713 296 purchased
Save $5.65
$40.60
$46.25
Hypertherm Nozzle (15-30A) for Powermax 30/45, 5-Pack #220480 Hypertherm Accessories Nozzle (15-30A) for Powermax 30/45 #220480 (pack of 5) 532 purchased
Save $1.50
$31.50
$33.00
Hypertherm Powermax 65/85/105 Nozzle (45-65 A) #220819 (5/pk) or #228759 (25/pk) Hypertherm Accessories Powermax 65/85/105 Nozzle (45-65 A) #220819 or #228759 1269 purchased
Save $0.70
$9.70
$10.40
Hypertherm Powermax45 Unshielded Cutting Nozzle (Pack of 5) #220718 Hypertherm Accessories Powermax45 Unshielded Cutting Nozzle #220718 (pack of 5) 250 purchased
Save $3.50
$44.50
$48.00
Hypertherm Powermax 85/105 Nozzle (65-85 A) #220816 (5/pk) or #228760 (25/pk) Hypertherm Accessories Powermax 85/105 Nozzle (65-85 A) #220816 or #228760 1186 purchased
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$9.70
$10.40
Hypertherm Powermax 45/45XP/65/85/105 Nozzle (15-45 A) #220941 (5/pk) or #228765 (25/pk) Hypertherm Accessories Powermax 45/45XP/65/85/105 Nozzle (15-45 A) #220941 (5/pk) or #228765 (25/pk) 1661 purchased
Save $0.70
$9.50
$10.20
Hypertherm Powermax30 XP Dual Nozzle/Electrode Set #428243 Hypertherm Accessories Powermax30 XP Dual Nozzle/Electrode Set #428243 300 purchased
Save $4.70
$34.30
$39.00
Hypertherm Powermax30 XP Fine Cut Nozzle & Electrode Set (15-30 A) #428244 Hypertherm Accessories Powermax30 XP Fine Cut Nozzle & Electrode Set (15-30 A) #428244 307 purchased
Save $4.90
$35.10
$40.00
Hypertherm Powermax 30 Air Nozzle #420134 Hypertherm Accessories Powermax 30 Air Nozzle #420134 269 purchased
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$47.00
$50.50
Hypertherm HyAccess Cutting Nozzle (15-45A) for Powermax 30/30XP/45 #420144 Hypertherm Accessories HyAccess Cutting Nozzle (15-45A) for Powermax 30/30XP/45 #420144 48 purchased
Save $5.80
$42.20
$48.00
Hypertherm HyAccess Gouging Nozzle (15-45A) for Powermax 30/30XP/45 #420147 Hypertherm Accessories HyAccess Gouging Nozzle (15-45A) for Powermax 30/30XP/45 #420147 46 purchased
Save $5.80
$42.20
$48.00
Mild Steel Nozzle Retaining Cap#220754 Hypertherm Accessories HPR130XD&HPR260XD Consumables Mild Steel Nozzle Retaining Cap #220754 13 purchased
Save $35.60
$255.40
$291.00
Hypertherm HPR130XD Consumables Mild Steel Nozzle Retaining Cap #220756 Hypertherm Accessories HPR130XD&HPR260XD Consumables Mild Steel Nozzle Retaining Cap #220756 52 purchased
Save $35.60
$255.40
$291.00
Hypertherm HPR130XD Consumables Mild Steel Nozzle Retaining Cap #220845 Hypertherm Accessories HPR130XD&HPR260XD Consumables Mild Steel Nozzle Retaining Cap #220845 4 purchased
Save $34.60
$248.40
$283.00
Hypertherm HPR130XD Consumables Mild Steel Nozzle Retaining Cap #220740 Hypertherm Accessories HPR130XD&HPR260XD Consumables Mild Steel Nozzle Retaining Cap #220740 2 purchased
Save $35.60
$255.40
$291.00
Hypertherm HPR130XD Consumables Mild Steel Nozzle #220193 Hypertherm Accessories HPR130XD & HPR260XD Consumables Mild Steel Nozzle #220193 151 purchased
Save $2.00
$25.00
$27.00
Hypertherm HPR130XD & HPR260XD Consumables Mild Steel Nozzle #220554 Hypertherm Accessories HPR130XD & HPR260XD Consumables Mild Steel Nozzle #220554 162 purchased
Save $2.05
$25.70
$27.75
Hypertherm HPR130XD & HPR260XD Consumables Mild Steel Nozzle #220188 Hypertherm Accessories HPR130XD & HPR260XD Consumables Mild Steel Nozzle #220188 390 purchased
Save $2.05
$25.70
$27.75
Hypertherm HPR130XD & HPR260XD Consumables Mild Steel Nozzle #220182 Hypertherm Accessories HPR130XD & HPR260XD Consumables Mild Steel Nozzle #220182 701 purchased
Save $2.05
$25.70
$27.75
Hypertherm Consumables: HPR130XD &HPR260XD Mild Steel Nozzle #220806 Hypertherm Accessories HPR130XD & HPR260XD Consumables Mild Steel Nozzle #220806 44 purchased
Save $4.30
$31.20
$35.50
Hypertherm Consumables: HPR130XD &HPR260XD Mild Steel Nozzle Amperage Range: 130 A bevel Compatible #220646 Hypertherm Accessories HPR130XD & HPR260XD Consumables Mild Steel Nozzle #220646 96 purchased
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$26.90
$29.00
Hypertherm HPR260XD Consumables Mild Steel Nozzle Retaining Cap #220757 Hypertherm Accessories HPR260XD Consumables Mild Steel Nozzle Retaining Cap #220757 5 purchased
Save $35.60
$255.40
$291.00
Hypertherm HPR260XD Consumables Mild Steel Nozzle Retaining Cap #220760 Hypertherm Accessories HPR260XD Consumables Mild Steel Nozzle Retaining Cap #220760 18 purchased
Save $35.60
$255.40
$291.00
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Why Do Plasma Cutter Tips Wear Out Quickly?

Plasma cutter tips degrade due to constant exposure to extreme temperatures and high velocity plasma flow. As molten metal passes through the tip opening, it can cause erosion, warping, or clogging that affects arc focus. Excessive amperage, dragging the tip on the work surface, and contaminated air supply can all accelerate wear. Using the correct stand off distance and maintaining clean, dry air will help extend the lifespan of your tips.

 

Plasma Cutter Tips to Match Your Equipment

Plasma cutter tips are designed for specific torches, amperage ranges, and cutting applications. Different tip sizes are built for varying thicknesses and output levels, so selecting the correct option for your machine and workload is important. Always verify compatibility with your torch model to avoid poor performance or premature consumable failure.

 

How Many Tips Do I Need?

Tip usage varies based on cutting time, material type, and operating habits. On average, a plasma cutter tip lasts about 1 to 3 hours of active cutting before performance begins to decline. Users running 5 to 10 hours per month may go through 2 to 5 tips monthly, while those operating 20 to 40 hours per month can expect to use 8 to 20 tips. High demand environments exceeding 80 hours per month may require 30 to 60+ tips depending on amperage and cutting conditions. Keeping extra tips available ensures consistent cut quality and minimizes interruptions during critical work.



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