259 items in stock

Welder Supply Company Wisconsin, Illinois

259 Stick Welders Starting at $219.99

Power through the toughest jobs with our extensive selection of stick welders and heavy-duty stick welding machines. Known for their ability to weld on dirty or rusty metal and their superior performance outdoors, these SMAW (Shielded Metal Arc Welding) power sources are the go-to choice for construction, farm repair, and pipeline work. We stock reliable units from top brands like Miller, Lincoln Electric, and ESAB.

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259 items in stock

Compare Top-Rated Stick Welding Machines

Stick welding (SMAW) remains one of the most versatile and widely used processes in the industry. Unlike MIG or TIG, stick welders do not require external shielding gas, making them the undisputed king of outdoor welding where wind would otherwise blow gas coverage away.

Welder Supply offers a wide range of equipment, from lightweight inverter stick welding machines like the Miller Maxstar series—perfect for portability—to heavy-duty transformer units designed for the shop floor.

Choosing the Right Stick Welder

Portability vs. Power: If you need to climb ladders or move around a job site, look for an inverter-based machine. These modern stick welding machines weigh significantly less than traditional transformer welders while delivering a smooth, stable arc.

AC vs. DC Capability: While many entry-level machines offer AC output only, professional stick welders typically provide DC (Direct Current) output. DC offers easier starts, fewer arc outages, and less spatter, making it easier to produce high-quality welds in all positions.

Frequently Asked Questions

What is the advantage of a stick welder over a MIG welder?

The primary advantage of stick welders is their ability to work outdoors and on dirty materials. Stick welding machines are less sensitive to wind, rust, and paint than MIG welders, making them ideal for field repairs and construction sites.

Can I weld aluminum with a stick machine?

Technically yes, specialized aluminum stick electrodes exist, but the results are often poor compared to TIG or MIG welding. Stick welding is primarily designed for steel, stainless steel, and cast iron.

Do I need an AC or DC stick welder?

For most applications, a DC (Direct Current) stick welder is preferred because it provides a smoother arc, easier starts, and better penetration. However, AC (Alternating Current) is useful for welding on magnetized metal where "arc blow" becomes an issue.