27 6 Panel Welding Caps Starting at $6.98
Browse our extensive selection of 6-panel welding caps designed for superior fit and protection. Unlike standard 4-panel designs, 6-panel caps provide a rounder, deeper crown that fits comfortably under your welding helmet. Featuring top brands like Kromer, our caps feature balloon tops and rugged double-stitching to shield your hair and ears from stray sparks and slag.
Shop 6 Panel Welding Caps Online
Welders Supply offers a massive selection of 6-panel welding caps designed for professional protection and comfort. Unlike standard baseball caps, these deep-crown caps are specifically stitched to pull down over your ears and neck, shielding you from sparks, slag, and UV rays.
We stock industry-leading brands like Kromer and Revco Black Stallion in a variety of patterns. Whether you need a high-visibility print for the job site or a solid color for the shop.
Why Choose a 6-Panel Design?
The 6-panel "balloon top" design is the preferred choice for many pipe welders and fabricators. The multi-panel construction creates a rounder shape that mimics the natural contour of the head. This allows the cap to sit deeper and more securely, ensuring it won't slip or bunch up when worn under a welding helmet or hard hat.
Premium Materials & Comfort
Comfort is critical when you are under the hood for hours. Our 6-panel caps are made with a soft cotton sweatband to keep perspiration out of your eyes, helping you stay cool and focused on the puddle.
Frequently Asked Questions
What is the difference between 4-panel and 6-panel welding caps?
A 4-panel cap has a boxier, shallower fit. A 6-panel cap offers a rounder, deeper crown that hugs the head more naturally, making it better suited for wearing underneath a welding helmet.
How do I size a welding cap?
Welding caps are typically sized by head diameter (e.g., 7 1/4 or 7 3/8). To find your size, measure the circumference of your head just above the ears with a soft tape measure and consult a standard hat sizing chart.
Are these welding caps washable?
Yes. Most of our 6-panel caps, including the Kromer line, are made of cotton and are machine washable. We recommend air drying to prevent shrinkage and maintain the fit.




