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Welding Stainless Steel (Stick/TIG/MIG/Flux-Core)

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Hypertherm Powermax 30xp Plasma System
Hypertherm Powermax 30 XP Plasma Cutter #088079
$1,520.00
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Hypertherm Powermax 65 25ft Hand Torch
Hypertherm Powermax 65 25ft Hand Torch #083270
$3,075.00
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Product Number: 083270
Hypertherm Powermax 85 25ft Hand system
Hypertherm Powermax 85 Plasma Cutter 25ft Hand system #087108
$4,075.00
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Product Number: 087108
Thermal Dynamics Cutmaster 82 230V Plasma System
Thermal Dynamics Cutmaster 82 230V Plasma System Part #1-1130-1
$2,949.00
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Thermal Dynamics Cutmaster 102 230V Plasma Cutting System
Thermal Dynamics Cutmaster 102 Plasma Cutter
$3,749.00
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Product Number: 1-1330-1
Hypertherm Powermax 65 50ft Hand Torch
Hypertherm Powermax 65 Plasma Torch 50ft Hand Torch #083271
$3,225.00
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Product Number: 083271
Powermax 125 Plasma Cutter
Hypertherm Powermax 125 Plasma Cutter #059536
$7,400.00
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Product Number: 059536
Thermal Dynamics Cutmaster 82, 80 Amp, SL60, 50 ft Leads, 208-230V, 1Ph
Thermal Dynamics Cutmaster 82 Plasma System, 80 Amp, SL60, 75 Deg Head...
$3,099.00
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Product Number: 1-1131-1
Cutmaster 82, 80 Amp, SL60, 50 ft Leads, 460V, 3Ph
Cutmaster 82 Plasma System, 80 Amp, SL60, 75 Deg Head, 50 ft Leads, 46...
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Product Number: 1-1131-2
Cutmaster 82, 80 Amp, SL60, 20 ft Leads, 600V, 3Ph
Cutmaster 82 Plasma System, 80 Amp, SL60, 75 Deg Head, 20 ft Leads, 60...
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Product Number: 1-1130-5
Victor Cutmaster 82 Plasma System, 80 Amp, SL60, 75° Head, 50 ft Leads
Victor Cutmaster 82 Plasma System, 80 Amp, SL60, 75 Deg Head, 50 ft Le...
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Product Number: 1-1131-5
Thermal Dynamics Cutmaster 102, 100 Amp, SL100, 50 ft Leads, 208-230V, 1Ph
Cutmaster 102 Plasma System, 100 Amp, SL100, 75 Deg Head, 50 ft Leads,...
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Product Number: 1-1331-1
Cutmaster 102, 100 Amp, SL100, 20 ft Leads, 460V, 3Ph
Cutmaster 102 Plasma System #1-1330-2
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Product Number: 1-1330-2
Cutmaster 102, 100 Amp, SL100, 50 ft Leads, 460V, 3Ph
Cutmaster 102 Plasma System, 100 Amp, SL100, 75 Deg Head, 50 ft Leads,...
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Product Number: 1-1331-2
Cutmaster 102, 100 Amp, SL100, 20 ft Leads, 600V, 3Ph
Cutmaster 102 Plasma System, 100 Amp, SL100, 75 Deg Head, 20 ft Leads,...
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Product Number: 1-1330-5
Cutmaster 102, 100 Amp, SL100, 50 ft Leads, 600V, 3Ph
Cutmaster 102 Plasma System, 100 Amp, SL100, 75 Deg Head, 50 ft Leads,...
$3,899.00
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Product Number: 1-1331-5
Cutmaster 152, 120 Amp, SL100, 50 ft Leads, 208-230V, 1Ph
Cutmaster 152 Plasma System, 120 Amp, SL100, 75 Deg Head, 50 ft Leads,...
$4,899.00
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Product Number: 1-1731-1
Cutmaster 152, 120 Amp, SL100, 20 ft Leads, 460V, 3Ph
Cutmaster 152 Plasma System, 120 Amp, SL100, 75 Deg Head, 20 ft Leads,...
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Product Number: 1-1730-2
Cutmaster 152, 120 Amp, SL100, 50 ft Leads, 460V, 3Ph
Thermal Dynamics Cutmaster 152 Plasma System, 120 Amp, SL100, 75 Deg H...
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Product Number: 1-1731-2
Cutmaster 152, 120 Amp, SL100, 20 ft Leads, 600V, 3Ph
Cutmaster 152 Plasma System, 120 Amp, SL100, 75 Deg Head, 20 ft Leads,...
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Product Number: 1-1730-5
Cutmaster 152, 120 Amp, SL100, 50 ft Leads, 600V, 3Ph
Cutmaster 152 Plasma System, 120 Amp, SL100, 75 Deg Head, 50 ft Leads,...
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Product Number: 1-1731-5
Cutmaster 152, 120 Amp, SL100, 20 ft Leads, 208-230V, 1Ph
Cutmaster 152 Plasma System, 120 Amp, SL100, 75 Deg Head, 20 ft Leads,...
$4,749.00
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Product Number: 1-1730-1
Hypertherm Powermax 30 Air 120-240 V CSA with Building America decal
Hypertherm Powermax 30 Air #088096
$1,860.00
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Product Number: 088096
Hypertherm Powermax 85 w/ 25' Machine Torch
Hypertherm Powermax 85 Plasma Cutter #087132
$4,175.00
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Product Number: 087132
Hypertherm Powermax 105
Hypertherm Powermax 105 Plasma Cutter #059374
$5,450.00
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Product Number: 059374
Hypertherm Powermax 85 (Machine + Hand Torch) w/ CPC & Remote Pendant
Hypertherm Powermax 85 180° Full-Length Machine Torch & 75° Hand Torch...
$4,525.00
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Product Number: 087135
Hypertherm Powermax 65 Machine Torch, 25', CPC Port + Remote Pendant
Hypertherm Powermax 65 (200-600 V CSA) 180° Full-Length Machine Torch,...
$3,450.00
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Product Number: 083277
Hypertherm Powermax 65, 75° & 15° Hand Torches, 25’, CPC & Voltage Div.
Hypertherm Powermax 65 (200-600V CSA) 75° & 15° Hand Torches, 25’, CP...
$3,450.00
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Product Number: 083307
Hypertherm Powermax 65 25 ft  Hand Torch +180° Machine Torch + CPC
Hypertherm Powermax 65 Plasma Torch (200-600 V CSA) 25 ft: 75° Hand He...
$3,625.00
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Product Number: 083300
THERMAL DYNAMICS Cutmaster A120 1-1735-1
THERMAL DYNAMICS Cutmaster A120 1-1735-1
$4,722.80
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Product Number: 1-1735-1
Hypertherm Powermax 45 XP
Hypertherm Powermax 45 XP #088112: Hand System w/o CPC - 20' Leads
$2,100.00
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Product Number: 088112
Hypertherm Powermax 45 XP Hand System w/ CPC - 20' Leads
Hypertherm Powermax 45 XP Hand System w/ CPC - 20' Leads #088113
$2,210.00
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Product Number: 088113
Hypertherm Powermax 45 XP Hand System w/o CPC - 50' Leads
Hypertherm Powermax 45 XP #088114 Hand System w/o CPC - 50' Leads
$2,250.00
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Product Number: 088114
Hypertherm Powermax 45 XP Hand System w/ CPC - 50' Leads
Hypertherm Powermax 45 XP Hand System #088115 w/ CPC - 50' Leads
$2,360.00
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Product Number: 088115
Hypertherm Powermax 45 XP Hand System w/ CPC 75 & 15 deg Torches - 20'
Hypertherm Powermax 45 XP #088124 Hand System w/ CPC 75 & 15 deg Torch...
$2,260.00
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Product Number: 088124
Hypertherm Powermax45 XP Machine System CPC 25' w/ Remote On/Off
Hypertherm Powermax45 XP #088116 Machine System CPC 25' w/ Remote On/O...
$2,470.00
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Product Number: 088116
Hypertherm Powermax45 XP Machine System CPC 35' w/ Remote On/Off
Hypertherm Powermax45 XP #088117 Machine System CPC: 35' w/ Remote On/...
$2,525.00
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Product Number: 088117
Hypertherm Powermax45 XP Machine System CPC 50' w/ Remote On/Off
Hypertherm Powermax45 XP #088118 Machine System CPC 50' w/ Remote On/O...
$2,600.00
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Product Number: 088118
Hypertherm Powermax 45 XP Machine System CPC 25' Leads
Hypertherm Powermax 45 XP #088121 Machine System CPC 25' Leads
$2,310.00
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Product Number: 088121
Hypertherm Powermax 45 XP Machine System CPC 50' Leads
Hypertherm Powermax 45 XP #088122: Machine System CPC 50' Leads
$2,420.00
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Product Number: 088122
Hypertherm Powermax 45 XP Machine System CPC 180M & 75H Torches 25' Leads
Hypertherm Powermax 45 XP #088123 Machine System CPC 180M & 75H Torche...
$2,775.00
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Product Number: 088123
Powermax 85 w/ Machine Torch, Remote Pendant, CPC & Voltage Divider
Powermax85 (200-600 V CSA) with 180° Machine Torch, 25' Leads, Remote ...
$4,375.00
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Product Number: 087115
Powermax 85,  w/ 75° and 15° Hand Torches, 25' Leads, CPC & Voltage Div.
Powermax85 (200-600 V CSA) with 75° and 15° Hand Torches, 25' Leads, C...
$4,300.00
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Product Number: 087144
Miller Spectrum 875 Plasma Cutter with XT60 Torch, 20ft OR 50ft Cable Miller Spectrum 875 Plasma Cutter with XT60 Torch, 20ft OR 50ft Cable
Miller Spectrum 875 Plasma Cutter with XT60 Torch, 20ft OR 50ft Cable
$3,245.00
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Product Number: 907583
Miller Spectrum 875 Auto-Line XT60 Hand-Held Torch Miller Spectrum 875 Auto-Line XT60 Hand-Held Torch
Miller Spectrum 875 Auto-Line XT60 Hand-Held Torch with 20ft Cable #90...
$3,495.00
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Product Number: 907584
Hypertherm Duramax 85 Degree Hand Torch Assembly 125A 25 Foot
Hypertherm Duramax 85 Degree Hand Torch Assembly 125A 25' #059492
$835.00
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Product Number: 059492
Thermal Dynamics Cutmaster 60i #1-5630-1 20' Torch
Thermal Dynamics Cutmaster 60i #1-5630-1X 20' Torch
$2,499.00
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Product Number: 1-5630-1X
Hobart AirForce™ 12ci Plasma Cutter #500564
Hobart AirForce™ 12ci Plasma Cutter #500564
$872.05
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Product Number: 500564
Thermal Dynamics Cutmaster 60i #1-5631-1 w/ 50' Torch
Thermal Dynamics Cutmaster 60i #1-5631-1 w/ 50' Torch
$2,649.00
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Product Number: 1-5631-1X
Thermal Dynamics Cutmaster 60i #3-5630-1X (Power Supply Only)
Thermal Dynamics Cutmaster 60i #3-5630-1X (Power Supply Only)
$3,092.00
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Product Number: 3-5630-1X
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Best Welder for Stainless Steel

Stainless steel welding is known for its durability and corrosion resistance, which is why it’s widely used for building materials, furniture, food and beverage containers, medical equipment, and thousands of other applications. It is an iron-based alloy containing chromium, the element that enables it to resist rust. Chromium levels in stainless steel vary from 11% to 30%. Because of this, it is as much as 5 times more expensive than mild steel and is more difficult to work with—particularly for novice welders. When welding stainless steel, you need to use wire or rod of the same grade (or higher) as the steel you’re welding.

Stick Welders for Stainless Steel Welding

Stick welding, also known as Shielded Metal Arc Welding (SMAW), is a common option for stainless steel welding in maintenance and repair applications. But it’s difficult to weld thin stainless steel and it throws off a considerable amount of slag. You need to have your helmet down or wear safety glasses to protect your eyes and face from slag flying up when you clean the weld. Stick welding stainless steel is just as straightforward as working with mild steel, and the rods tend to produce a smooth, soft arc. It creates strong weld joints, though not as strong or as pretty as the welds produced with a TIG welder.

Benefits of Stick Welding for Stainless Steel

  •         No external shielding gas required
  •         Stick welders are less expensive than MIG or TIG welders
  •         Can be used outdoors in windy or rainy conditions
  •         The ground clamp can be attached far away from the welding point
  •         Equipment is portable

 

Shop all stick welders at Welders Supply

Stainless Steel Welder (Stick, MIG, TIG)

What type of welding machine do you need to weld stainless steel?

The three most commonly used welding machines for working with stainless steel are MIG, TIG and Stick welders. Let’s take a quick look at each:

MIG welders for stainless steel

If you aren’t concerned about having the prettiest welds possible, a MIG welder is the best choice for welding stainless steel.  MIG welding creates a strong joint between two pieces of stainless steel, but the welds won’t look as nice as welds done with a TIG welder. MIG welders are often used because a pulsed current supply makes it easier to weld in difficult to reach spots. The downside of MIG welders for stainless steel is that they offer very limited control of distortion when working with thin steel.

Benefits of MIG welding for stainless steel

  •         MIG welding equipment is relatively simple and easily transported
  •         Creates a strong weld joint
  •         Easier to work with in tight spots
  •         Well suited to joining large pieces of stainless steel
  •         Fast process makes it ideal for production environments

 

Shop all MIG welders at Welders Supply

 

TIG welders for stainless steel

TIG welding is the most widely used welding process for stainless steel. Not only does TIG welding enable compact and precise weld beads, it is also easy for an experienced welder to control the amount of heat in the weld puddle so the metal doesn’t distort. The drawback to TIG welding stainless steel (or mild steel) is that it takes longer than MIG or Stick welding and requires good technique. Also, the machines have multiple settings and are more complicated for novices to use than MIG machines.

Check out our welders, including:

 

Benefits of TIG welders for stainless steel

  •         Precise, aesthetically pleasing welds
  •         Stronger, more durable weld joints than MIG welding

 

Shop all TIG welders at Welders Supply

 

Not Sure Which Type of Welding Machine to Buy?

If you’re unsure about which type of welder to get, or have questions about a specific machine you’re considering, free to email or call us. We can help you decide on a welding machine that meets your needs and your budget.

 

View Welders Supply Company selection of welding helmets, plasma cutters, and shop other welders by welding material.

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