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Welding Stainless Steel (Stick/TIG/MIG/Flux-Core)

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Miller Syncrowave&#174; 250 DX Miller Syncrowave&#174; 250 DX
Miller Syncrowave® 250 DX 907194
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Miller Syncrowave&#174; 250 DX Miller Syncrowave&#174; 250 DX
Miller Syncrowave® 250 DX 907195
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Miller Syncrowave&#174; 350 LX Miller Syncrowave&#174; 350 LX
Miller Syncrowave® 350 LX 907199
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Miller SuitCase® X-TREME™ 12VS, ArcReach™, Bernard™ BTB 300 A Gun #951581
Miller SuitCase® X-TREME™ 12VS, ArcReach™, Bernard™ BTB 300 A Gun #951...
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TRAILBLAZER 325 (KOHLER) EFI W/ CHG/JMP &amp; EXL PWR #907754003 TRAILBLAZER 325 (KOHLER) EFI W/ CHG/JMP &amp; EXL PWR #907754003
Miller Trailblazer 325 (Kohler) EFI w/ CHG/JMP & EXL PWR #907754003
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Miller Deltaweld&#174; 652 Miller Deltaweld&#174; 652
Miller Deltaweld® 652 230/460/575 V 903396
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Deltaweld&#174; 452 230/460/575 V Deltaweld&#174; 452 230/460/575 V
Miller Deltaweld® 452 230/460/575 V 903394
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Miller CP 302 DISCONTINUED
Miller CP 302 MIG Welder #903786 DISCONTINUED
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Miller Syncrowave&#174; 350 LX Foot Control Complete Package Miller Syncrowave&#174; 350 LX Foot Control Complete Package
Miller Syncrowave® 350 LX Foot Control Complete Package 951622
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Miller Deltaweld&#174; 302 Miller Deltaweld&#174; 302
Miller Deltaweld® 302 903376
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Miller CSTâ„¢ 280 Tweco Miller CSTâ„¢ 280 Tweco
Miller CST™ 280 Tweco 907251011
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Miller Dimensionâ„¢ 452 Stationary Pkg (Discontinued) Miller Dimensionâ„¢ 452 Stationary Pkg (Discontinued)
Miller Dimension™ 452 Stationary Pkg 951273 (Discontinued)
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Miller PipeWorx 350 FieldProâ„¢ RMD/Pulse System Miller PipeWorx 350 FieldProâ„¢ RMD/Pulse System
Miller PipeWorx 350 FieldPro™ RMD/Pulse System 951573
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Miller Deltaweld Miller Deltaweld
Miller Deltaweld® MIG Welder #903377
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Miller XMT® 304 CC/CV, 22a, MIGRunner™ Pkg 951343 Miller XMT® 304 CC/CV, 22a, MIGRunner™ Pkg 951343
Miller XMT® 304 CC/CV, 22a, MIGRunner™ Pkg 951343
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Miller Invisionâ„¢ 352 MPa Running Gear Pkg Miller Invisionâ„¢ 352 MPa Running Gear Pkg
Miller Invision™ 352 MPa Running Gear Pkg 951501
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Continuumâ„¢ 500 MIGRunner Pkg Continuumâ„¢ 500 MIGRunner Pkg
Miller Continuum™ 500 MIGRunner Pkg 951672
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Miller Big Blue® 400 PipePro® (Mitsubishi) #907703001
Miller Big Blue® 400 PipePro® (Mitsubishi) #907703001
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Miller Big Blue® 400 PipePro® (Mitsubishi) w/ Stainless Steel #907703
Miller Big Blue® 400 PipePro® (Mitsubishi) w/ Stainless Steel #907703
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Trailblazer 325 Diesel #907566001
Trailblazer 325 Diesel #907566001
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Trailblazer 325 Diesel, Excel Power #907566002
Trailblazer 325 Diesel, Excel Power #907566002
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Miller CST-280, 208-230/400-460 Dinse Style Connectors
Miller CST-280, 208-230/400-460 DINSE STYLE CONNECTORS Part #907251
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Best Welder for Stainless Steel

Stainless steel welding is known for its durability and corrosion resistance, which is why it’s widely used for building materials, furniture, food and beverage containers, medical equipment, and thousands of other applications. It is an iron-based alloy containing chromium, the element that enables it to resist rust. Chromium levels in stainless steel vary from 11% to 30%. Because of this, it is as much as 5 times more expensive than mild steel and is more difficult to work with—particularly for novice welders. When welding stainless steel, you need to use wire or rod of the same grade (or higher) as the steel you’re welding.

Stick Welders for Stainless Steel Welding

Stick welding, also known as Shielded Metal Arc Welding (SMAW), is a common option for stainless steel welding in maintenance and repair applications. But it’s difficult to weld thin stainless steel and it throws off a considerable amount of slag. You need to have your helmet down or wear safety glasses to protect your eyes and face from slag flying up when you clean the weld. Stick welding stainless steel is just as straightforward as working with mild steel, and the rods tend to produce a smooth, soft arc. It creates strong weld joints, though not as strong or as pretty as the welds produced with a TIG welder.

Benefits of Stick Welding for Stainless Steel

  •         No external shielding gas required
  •         Stick welders are less expensive than MIG or TIG welders
  •         Can be used outdoors in windy or rainy conditions
  •         The ground clamp can be attached far away from the welding point
  •         Equipment is portable

 

Shop all stick welders at Welders Supply

Stainless Steel Welder (Stick, MIG, TIG)

What type of welding machine do you need to weld stainless steel?

The three most commonly used welding machines for working with stainless steel are MIG, TIG and Stick welders. Let’s take a quick look at each:

MIG welders for stainless steel

If you aren’t concerned about having the prettiest welds possible, a MIG welder is the best choice for welding stainless steel.  MIG welding creates a strong joint between two pieces of stainless steel, but the welds won’t look as nice as welds done with a TIG welder. MIG welders are often used because a pulsed current supply makes it easier to weld in difficult to reach spots. The downside of MIG welders for stainless steel is that they offer very limited control of distortion when working with thin steel.

Benefits of MIG welding for stainless steel

  •         MIG welding equipment is relatively simple and easily transported
  •         Creates a strong weld joint
  •         Easier to work with in tight spots
  •         Well suited to joining large pieces of stainless steel
  •         Fast process makes it ideal for production environments

 

Shop all MIG welders at Welders Supply

 

TIG welders for stainless steel

TIG welding is the most widely used welding process for stainless steel. Not only does TIG welding enable compact and precise weld beads, it is also easy for an experienced welder to control the amount of heat in the weld puddle so the metal doesn’t distort. The drawback to TIG welding stainless steel (or mild steel) is that it takes longer than MIG or Stick welding and requires good technique. Also, the machines have multiple settings and are more complicated for novices to use than MIG machines.

Check out our welders, including:

 

Benefits of TIG welders for stainless steel

  •         Precise, aesthetically pleasing welds
  •         Stronger, more durable weld joints than MIG welding

 

Shop all TIG welders at Welders Supply

 

Not Sure Which Type of Welding Machine to Buy?

If you’re unsure about which type of welder to get, or have questions about a specific machine you’re considering, free to email or call us. We can help you decide on a welding machine that meets your needs and your budget.

 

View Welders Supply Company selection of welding helmets, plasma cutters, and shop other welders by welding material.

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