Hypertherm Powermax 85 Plasma Cutter 25ft Hand system #087108

Part Number: 087108

DISCONTINUED - Replaced by Powermax85 SYNC #087183

Out of Stock

Call 844-682-0205 or CHAT for more options

Cut capacity:

1" and Higher Capacity

1" and Higher Capacity

Plasma torch:

Handheld

Handheld

Power supply:

220V Single Phase

220V Single Phase

220V 3 Phase

220V 3 Phase

460V

460V

Material type:

Mild Steel

Mild Steel

Stainless Steel

Stainless Steel

Aluminum

Aluminum

  • 1 inch cut capacity plasma cutter1" Cut Capacity
  • Single or three phase power inputMulti-Phase
  • 220V or 460V power inputMulti-Voltage
  • Plasma cutting torch included75° Duramax™ Torch
  • 3 year Hypertherm warranty3-Year Hypertherm Warranty

Hypertherm Powermax 85 Handheld Plasma Cutter #087108

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Hypertherm Powermax 85 #087108 product overview video

With the Hypertherm Powermax 85 plasma cutter, you'll find all the advanced features and technology of the Powermax 65, but with the added advantage of increased power, boasting an output current of 85 amps. This higher power enables clean and swift cuts across a diverse range of electrically conductive metals, even allowing for 1" Mild Steel cuts at 20 ipm. The package includes a 75° Duramax™ series hand torch with a 25 ft lead, while offering the flexibility to personalize your setup with alternative Duramax torch options such as a 15° hand torch, a 180° Mini Machine Torch, and 45°, 90°, or 180° robotic torches for expanded capabilities.


Hypertherm Powermax 85 features

Hypertherm Welding Equipment

Welders Supply has the best prices on accessories for the Hypertherm Powermax 85

See auto-darkening helmets for plasma cutting Flame resistant plasma cutting jacket Plasma cutting safety glasses

View other Powermax 85 accessories like a leather torch lead coverelectrodesnozzlesswirl rings and more!

You want to make sure that your product works the way it should and Hypertherm Warranty can help you there. Be sure to register your Hypertherm Product.


Key Advantages of the Hypertherm Powermax 85 Power Supply

  • Smart Sense technology automatically adjusts the gas pressure according to cutting mode and torch lead length for optimal performance.
  • Boost Conditioner circuit (on CSA models) improves performance on low-line voltage, motor generators, and fluctuating input power.
  • FastConnect™ torches, optional CNC interface, and four work lead styles increase versatility for handheld and mechanized use.
  • Simplified control panel with LCD screen for easy operation.

Key Advantages of the Hypertherm Powermax 85 Torch

  • 15° and 75° Duramax series hand torches enable operators to easily select the right tool for the job. The handle is more heat resistant and performs at least five times longer in high impact tests than previous torches.
  • Standard and short-barreled Duramax series machine torches allow a wide variety of mechanized applications with X-Y tables, track systems, pipe and robotic cutting systems.
  • Conical Flow nozzle increases arc energy density for superior cut quality with minimal dross.
  • Patent-pending shield reduces dross buildup and enables smoother drag cutting for a better cut.

To view a video of this machine:

Powermax Demonstration

Compare Hypertherm Powermax 85 plasma cutter vs 30xp, 45, 65, 105 and 125.


HYPERTHERM Powermax 85 CONSUMABLES AND KITS 

Browse Powermax 85 consumables, view compatible hand torch or stock up on consumables with kits for the Powermax 85:

Shop other Hypertherm productsPlasma Cutting MachinesAccessoriesWelding HelmetsHelmet AccessoriesGlovesJacketsApronsCaps, and Pants.

Hypertherm Powermax 85 Specifications:

Input Voltages

  • 200-480 V, 1-PH, 50/60 Hz
  • 200-600 V, 3-PH, 50/60 Hz

Kilowatt Output

  • 12.2 kW

Input Current @ 12.2 kW

  • 200/208/240/480 V, 1-PH 70/68/58/29 A
  • 200/208/240/480/600 V, 3-PH 42/40/35/18/17 A

Output Current

  • 25-85 A

Rated Output Voltage

  • 143 VDC

Duty cycle @ 104° F

  • 60% @ 85 A, 230-600 V, 3-PH
  • 60% @ 85 A, 480 V, 1-PH
  • 50% @ 85 A, 240 V, 1-PH
  • 50% @ 85 A, 200-208 V, 3-PH
  • 40% @ 85 A, 200-208 V, 1-PH
  • 100% @ 66 A, 230-600 V, 1/3-PH

Open Circuit Voltage (OCV)

  • 305 VDC

Weldable Metals

  • Mild Steel
  • Stainless Steel
  • Aluminum

Gas Supply

  • Clean, dry, oil-free air or nitrogen

Recommended Gas Inlet Flow Rate/Pressure

  • Cutting: 400 scfh, 6,7 scfm @ 85 psi
  • Gouging: 450 scfh, 7,5 scfm @70 psi

Input Power Cable Length

  • 10'

Power Supply Type

  • Inverter - IGBT

Engine Drive Requirement

  • 20 kW for full 85 A output

Certifications

  • CSA-certified for use in the  Americas and Asia, except China

Warranty

  • Power supplies have a 3-year warranty and torches a 1-year warranty

Cut Capacity

CapacityThicknessCut speed
 

Cutting

Recommended 25 mm (1") 500 mm/min (20 ipm)
  32 mm (1-1/4") 250 mm/min (10 ipm)
Severance (hand cutting) 38 mm (1-1/2") 125 mm/min (5 ipm)
Pierce * 20 mm (3/4")  

Powermax system requirements:

  • AC power source (fixed or generator)
  • Compressed air – shop air, portable air compressor, or bottled air (nitrogen is often used for stainless steel) – no explosive oxyfuel (excluding Powermax30 AIR system)
  • Safety equipment – including shaded glasses or face shield, gloves, protective clothing
    Proper ventilation

Hypertherm Powermax 85 Error Codes and Troubleshooting

Download Error Codes PDF

Fault CodeDescriptionPower LEDFault LEDFault IconSolutions
0-12 Low input gas pressure or unstable gas pressure: Warning (the system continues to operate) On Off Error Code Warning Fault Icon
  • Adjust the gas inlet pressure as needed.
0-13 AC input unstable: Warning (the system continues to operate) Blinks (3Hz) Off Error Code Warning Fault Icon
  • Correct the power source
0-19 Power board hardware protection. One or more power board hardware faults (or noise) detected. On On Error Code Warning Fault Icon

The inverter shuts down and does not fire again for several seconds. If the fault is caused by electrical noise, the fault clears in a few seconds and the machine operates normally.

If a true fault continues to occur, the 0-99 fault code appears on the operator screen. Service personnel can access the fault log in the service screen to identify the major fault.

0-20 Low gas pressure On On Error Code Gas Fault Icon
  • Check the input gas supply.
  • Adjust the gas pressure to the acceptable range using Manual mode. See Section 4, Operation
0-21 Gas flow lost while cutting On On Error Code Flow Fault Icon
  • Restore the gas inlet pressure and restart the power supply.
  • Check the torch lead for leaks or kinking.
0-22 No gas input On On Error Code Gas Fault Icon
  • Connect the gas source and restart the power supply.
0-30

Torch consumable stuck

This indicates either a "torch stuck open" or a "torch stuck closed" situation.

On On Error Code Flow Icon
  • If the consumables became loose or were removed while the power supply is ON, turn OFF the power supply, correct the problem and then turn ON the power supply to clear this fault.
  • Change consumables.
  • If the consumables appear to be installed correctly, the torch may be damaged. Contact your Hypertherm distributor or authorized repair facility.
0-40 Over/under temperature On On Error Code Temperature Fault Icon
  • Leave the power supply on to allow the fan to cool the power supply.
  • If the internal temperature of the power supply approaches -30°C (-22°F), move the power supply to a warmer location.
0-50 Retaining cap off On On Error Code Retaining Cap Fault Icon
  • Turn OFF the power supply. Verify that the consumables are installed and restart the power supply.
  • If the consumables appear to be installed correctly, the torch may be damaged. Contact your Hypertherm distributor or authorized repair facility.
0-51

Start/trigger signal on at power up

This situation indicates that the power supply is receiving a start signal. It is sometimes referred to as a "stuck start."

On On Error Code Flow Icon
  • If the power supply is turned on while the torch trigger is pressed, the system is disabled. Release the trigger and recycle the power switch.
0-52 Torch not connected On On Error Code Flow Icon
  • Plug a torch lead into the FastConnect receptacle on the front of the power supply and recycle the power switch.
0-60 AC input voltage error On On Error Code AC Fault Icon
  • Phase loss: Check all input phases and fuses.
  • Over voltage: Check the line, decrease the voltage.
  • Under voltage: Check the line, increase the voltage.
0-61 AC input unstable: Shutdown On On Error Code Flow Icon
  • The incoming line current is unstable. Power down and correct the line problem before continuing.
0-98 Internal communication failure On On Error Code Communication Fault Icon
  • Power down, wait 20 seconds, power up.
  • A qualified service technician must open the power supply case and check the ribbon cable between the control board and the DSP board.
0-99

System hardware fault — service required

Indicates a major fault with the system.

On On Error Code Hardware Fault Icon
  • A qualified service technician must service the system. Contact your distributor or authorized repair facility.

SHIPPING DIMENSIONS

Height: 17.90 Inches
Width: 9.20 Inches
Length: 19.70 Inches
Weight: 71 Lb(s) 0 Oz

Product Questions and Answers


Q - What is the severance rating? A - 1.5" at 5 imp.
Q - What amperage should I use? A - You should use a 100 amp circuit so that the 85 system isn't bogged down.
Q - Do I need to adjust the air pressure? A - The Smart SenseTM technology does the adjusting for you. No need to change it.
Q - What is the output amps minimum and maximum? A - 25-85 Amps

How to gouge a workpiece:

  1. Prep torch.

    Hold torch within 1/16” and 40°.

  2. Start Pilot.

    Press trigger to obtain pilot arc.

  3. Transfer Arc.

    Transfer arc to workpiece.

  4. Stretch arc.

    Pull torch back and stretch arc to 1 ¼”.

  5. Gouge workpiece.

    Push the arc in desired direction.

Have a question about this product? Submit your question using the form below

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