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The 80-amp Powermax1100 plasma system from Hypertherm was last manufactured in 2002, and is succeeded by the more efficient Powermax85. Effective January 2021, Hypertherm no longer produces original torches and consumables for the Powermax1100, and the company service department no longer supports this model.

Powermax 1100 Documents & Manuals:

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To browse current Powermax models, view our Hypertherm Powermax product comparison page for more information to choose the right model for your use case, or see the chart below.

Product30XP45XP6585105125
Variations Plasma System

20ft Hand Torch

25ft hand Torch 25ft Hand System With CPC Port Plasma Cutter

25ft Mechanized Torch

50ft Hand Torch 50ft Hand System

50ft Hand Torch

Price $ $$ $$$ $$$$ $$$$$ $$$$$$
Piercing Capacity Up to 5/8" 5/8" 5/8" 3/4" 7/8" 1"
Output Current 15-30A 10–45A 20–65A 25–85A 30–105A 30–125A
Duty Cycle*

20% 120V

80% 80% 80% 80% 100% @ 125A

35% 240V

80% 80% 80% 80% 100% @ 125A
Weight 21 lbs 31 lbs (20' torch) 64 lbs (25' torch) 71 lbs (25' torch) 100 lbs (25' torch) 106 lbs (25' torch)
Power Supply IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter

*This is a generalized number. Below are the full specs for duty cycles by model at 104°F, except for 30XP which is properly reflected in the table.

Powermax 45XP

  • 50% @ 45 A, 200–240 V, 1PH
  • 60% @ 41 A, 200–240 V, 1PH
  • 100% @ 32 A, 200–240 V, 1PH
  • 50% @ 45 A, 480 V, 3PH
  • 60% @ 41 A, 480 V, 3PH
  • 100% @ 32 A, 480 V, 3PH

Powermax 65

  • 50% @ 65 A, 230–600 V, 1/3PH
  • 40% @ 65 A, 200–208 V, 1/3PH
  • 100% @ 46 A, 230–600 V, 1/3PH

Powermax 85

  • 60% @ 85 A, 230–600 V, 3PH
  • 60% @ 85 A, 480 V, 1PH
  • 50% @ 85 A 240 V, 1PH
  • 50% @ 85 A, 200–208 V, 3PH
  • 40% @ 85 A, 200–208 V, 1PH
  • 100% @ 66 A, 230–600 V, 1/3PH

Powermax 105

  • 70% @ 105 A, 240 V, 3PH
  • 80% @ 105 A, 480–600 V, 3PH
  • 100% @ 94 A, 480–600 V, 3PH
  • 100% @ 88 A, 240 V, 3PH

Powermax 125

  • 100% @ 125 A, 480/600 V, 3PH

See Also: Hypertherm Powermax 30 AIR (with built in compressor)

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