Powermax 1100 (DISCONTINUED): Upgrade Guide & Replacements
The 80-amp Powermax1100 plasma system from Hypertherm was last manufactured in 2002, and is succeeded by the more efficient Powermax85. Effective January 2021, Hypertherm no longer produces original torches and consumables for the Powermax1100, and the company service department no longer supports this model.
Powermax 1100 Documents & Manuals:
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To browse current Powermax models, view our Hypertherm Powermax product comparison page for more information to choose the right model for your use case, or see the chart below.
| Product | 30XP | 45XP | 65 | 85 | 105 | 125 |
|---|---|---|---|---|---|---|
| Variations | Plasma System | 25ft hand Torch | 25ft Hand System | With CPC Port | Plasma Cutter | |
| 50ft Hand Torch | 50ft Hand System | |||||
| Price | $ | $$ | $$$ | $$$$ | $$$$$ | $$$$$$ |
| Piercing Capacity | Up to 5/8" | 5/8" | 5/8" | 3/4" | 7/8" | 1" |
| Output Current | 15-30A | 10–45A | 20–65A | 25–85A | 30–105A | 30–125A |
| Duty Cycle* |
20% 120V |
80% | 80% | 80% | 80% | 100% @ 125A |
|
35% 240V |
80% | 80% | 80% | 80% | 100% @ 125A | |
| Weight | 21 lbs | 31 lbs (20' torch) | 64 lbs (25' torch) | 71 lbs (25' torch) | 100 lbs (25' torch) | 106 lbs (25' torch) |
| Power Supply | IGBT Inverter | IGBT Inverter | IGBT Inverter | IGBT Inverter | IGBT Inverter | IGBT Inverter |
*This is a generalized number. Below are the full specs for duty cycles by model at 104°F, except for 30XP which is properly reflected in the table.
Powermax 45XP
- 50% @ 45 A, 200–240 V, 1PH
- 60% @ 41 A, 200–240 V, 1PH
- 100% @ 32 A, 200–240 V, 1PH
- 50% @ 45 A, 480 V, 3PH
- 60% @ 41 A, 480 V, 3PH
- 100% @ 32 A, 480 V, 3PH
Powermax 65
- 50% @ 65 A, 230–600 V, 1/3PH
- 40% @ 65 A, 200–208 V, 1/3PH
- 100% @ 46 A, 230–600 V, 1/3PH
Powermax 85
- 60% @ 85 A, 230–600 V, 3PH
- 60% @ 85 A, 480 V, 1PH
- 50% @ 85 A 240 V, 1PH
- 50% @ 85 A, 200–208 V, 3PH
- 40% @ 85 A, 200–208 V, 1PH
- 100% @ 66 A, 230–600 V, 1/3PH
Powermax 105
- 70% @ 105 A, 240 V, 3PH
- 80% @ 105 A, 480–600 V, 3PH
- 100% @ 94 A, 480–600 V, 3PH
- 100% @ 88 A, 240 V, 3PH
Powermax 125
- 100% @ 125 A, 480/600 V, 3PH
See Also: Hypertherm Powermax 30 AIR (with
