Free Hypertherm SYNC Cartridge (Offer ends 4/15/2023)
Upgrade Your Powermax45 XP or Powermax65/85/105
Simplify Ordering for Hypertherm Consumables
Take advantage of Hypertherm's innovative cartridge consumable platform by adding a torch adapter to your Duramax or Duramax Lock torch. From October 15, 2022 – April 15, 2023, buy a Powermax system adapter and cartridge from any Hypertherm authorized distributor and you’ll get an additional cartridge for free!

Use SmartSYNC Consumables Without Upgrading Your Power Supply
Scan the QR Code above or visit https://hypertherm.com/SYNC-cartridge-promo to redeem your free adapter.
SmartSYNC Consumables Save You Time And Money
Get the cartridge adapter #428951 to convert your Powermax45 XP or legacy Powermax65, Powermax85 or Powermax105 system to the Hypertherm cartridge consumable platform. These SmartSYNC cartridges are a revolutionary new consumable design that combines the five parts traditionally found in consumables into one easy-to-swap cartridge. The cartridges are perfectly aligned, eliminating any guesswork. They're even color coded by their intended use case.
Adapter Compatibility | ||
---|---|---|
Plasma Cutter Model | Torch type | Adapter Part Number |
Powermax45® XP | Duramax® Lock hand, mechanized, and robotic | 428951 |
Powermax65® Powermax85® Powermax105® |
Duramax hand, mechanized, and robotic |
Which SmartSYNC Cartridge Should I Buy?
Hypertherm makes four varieties of SmartSYNC consumable cartridges: Drag cut/FineCut for hand torches, Mechanized/FineCut for machine torches, Max removal/max control gouging and FlushCut. Each type of consumable is color-coded for ease of use and can be swapped out based on your desired cutting application. The table below breaks down each type of cartridge by use and compatibility.
Torch Type | Cutting Type | Cartridge Options | Compatible Powermax Machines (with adapter) |
---|---|---|---|
Handheld
|
Drag Cutting
|
Drag cut hand cartridge (45 A) #428927 | Powermax 45 XP, 65, 85, 105 |
Drag cut hand cartridge (65 A) #428931 | Powermax 65, 85, 105 | ||
Drag cut hand cartridge (85 A) #428935 | Powermax 85, 105 | ||
Drag cut hand cartridge (105 A) #428937 | Powermax 105 | ||
Fine Cutting | FineCut hand cartridge (30-45 A) #428928 | Powermax 45 XP, 65, 85, 105 | |
Max Removal
|
Max removal cartridge (45-85 A) #428932 | Powermax 45 XP, 65, 85 | |
Max removal cartridge (105 A) #428938 | Powermax 45 XP, 65, 85 | ||
Max Control
|
Max control cartridge (45-85 A) #428933 | Powermax 105 | |
Max control cartridge (105 A) #428939 | Powermax 105 | ||
Flush Cut
|
FlushCut cartridge (65 A) #428939 | Powermax 65, 85, 105 | |
FlushCut cartridge (85 A) #428954 | Powermax 105 | ||
FlushCut cartridge (105 A) #428954 | Powermax 85, 105 | ||
Mechanized
|
Mechanized Cutting
|
Mechanized cartridge (45 A) #428925 | Powermax 45 XP, 65, 85, 105 (with CPC/serial port) |
Mechanized cartridge (65 A ) #428930 | Powermax 65, 85, 105 (with CPC/serial port) | ||
Mechanized cartridge (85 A ) #428934 | Powermax 85, 105 (with CPC/serial port) | ||
Mechanized cartridge (105 A ) #428936 | Powermax 105 (with CPC/serial port) | ||
Fine Cutting | FineCut mechanized cartridge (30-45 A) #428926 | Powermax 45 XP, 65, 85, 105 (with CPC/serial port) |