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Powermax 600 (DISCONTINUED): Upgrade Guide & Replacements

The Powermax600 40-amp plasma cutter power supply was last manufactured by Hypertherm in 2008. While new Powermax600 models are no longer produced, original consumables and repair parts are still available. If you need technical support, Hypertherm’s Technical Service department continues to support this model.

The Powermax 45 XP is the successor to the Powermax600, and is a more affordable and efficient plasma cutting system. Perfect for anyone from hobbyists to pros, the 45XP is a precise, easy to use machine with greater cut capacity (up to 16mm or 5/8”) and faster cut speeds. Also featuring automatic gas adjustment and compatibility with Duramax Lock torches, the Powermax 45 XP is perfect for precision gouging and marking.

Powermax 600 Documents & Manuals:

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Hypertherm Powermax 45 XP
Hypertherm Powermax 45 XP #088112: Hand System w/o CPC - 20' Leads
$2,100.00
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Product Number: 088112
Hypertherm Powermax 45 XP Hand System w/ CPC - 20' Leads
Hypertherm Powermax 45 XP Hand System w/ CPC - 20' Leads #088113
$2,210.00
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Product Number: 088113
Hypertherm Powermax 45 XP Hand System w/o CPC - 50' Leads
Hypertherm Powermax 45 XP #088114 Hand System w/o CPC - 50' Leads
$2,250.00
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Product Number: 088114
Hypertherm Powermax 45 XP Hand System w/ CPC - 50' Leads
Hypertherm Powermax 45 XP Hand System #088115 w/ CPC - 50' Leads
$2,360.00
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Product Number: 088115
Hypertherm Powermax 45 XP Hand System w/ CPC 75 & 15 deg Torches - 20'
Hypertherm Powermax 45 XP #088124 Hand System w/ CPC 75 & 15 deg Torch...
$2,260.00
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Product Number: 088124
Hypertherm Powermax 45 XP Machine System CPC 25' Leads
Hypertherm Powermax 45 XP #088121 Machine System CPC 25' Leads
$2,310.00
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Product Number: 088121
Hypertherm Powermax 45 XP Machine System CPC 50' Leads
Hypertherm Powermax 45 XP #088122: Machine System CPC 50' Leads
$2,420.00
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Product Number: 088122
Hypertherm Powermax 45 XP Machine System CPC 180M & 75H Torches 25' Leads
Hypertherm Powermax 45 XP #088123 Machine System CPC 180M & 75H Torche...
$2,775.00
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Product Number: 088123
LAST UNIT, DISCOUNT - Powermax 45 Plasma Cutter w/Machine Torch
Hypertherm Powermax 45 is now the lighter, stronger 45XP.
$1,900.00
$2,660.00* You Save $760.00
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Product Number: 088022
Hypertherm Powermax 45 Plasma Cutter
Hypertherm Powermax 45 is now the lighter, stronger 45XP #088016
$1,625.00
$2,270.00* You Save $645.00
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Product Number: 088016
Hypertherm Powermax 45 Plasma Cutter
Hypertherm Powermax 45 Plasma Cutter #088017 50Ft Hand Torch
$1,805.00
$2,420.00* You Save $615.00
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Product Number: 088017

The Powermax line of plasma cutters by Hypertherm is well-known to professional and hobby welders alike. See our Hypertherm Powermax product comparison page for more information to choose the right model for your use case, or see the chart below.

Product30XP45XP6585105125
Variations Plasma System

20ft Hand Torch

25ft hand Torch 25ft Hand System With CPC Port Plasma Cutter

25ft Mechanized Torch

50ft Hand Torch 50ft Hand System

50ft Hand Torch

Price $ $$ $$$ $$$$ $$$$$ $$$$$$
Piercing Capacity Up to 5/8" 5/8" 5/8" 3/4" 7/8" 1"
Output Current 15-30A 10–45A 20–65A 25–85A 30–105A 30–125A
Duty Cycle*

20% 120V

80% 80% 80% 80% 100% @ 125A

35% 240V

80% 80% 80% 80% 100% @ 125A
Weight 21 lbs 31 lbs (20' torch) 64 lbs (25' torch) 71 lbs (25' torch) 100 lbs (25' torch) 106 lbs (25' torch)
Power Supply IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter

*This is a generalized number. Below are the full specs for duty cycles by model at 104°F, except for 30XP which is properly reflected in the table.

Powermax 45XP

  • 50% @ 45 A, 200–240 V, 1PH
  • 60% @ 41 A, 200–240 V, 1PH
  • 100% @ 32 A, 200–240 V, 1PH
  • 50% @ 45 A, 480 V, 3PH
  • 60% @ 41 A, 480 V, 3PH
  • 100% @ 32 A, 480 V, 3PH

Powermax 65

  • 50% @ 65 A, 230–600 V, 1/3PH
  • 40% @ 65 A, 200–208 V, 1/3PH
  • 100% @ 46 A, 230–600 V, 1/3PH

Powermax 85

  • 60% @ 85 A, 230–600 V, 3PH
  • 60% @ 85 A, 480 V, 1PH
  • 50% @ 85 A 240 V, 1PH
  • 50% @ 85 A, 200–208 V, 3PH
  • 40% @ 85 A, 200–208 V, 1PH
  • 100% @ 66 A, 230–600 V, 1/3PH

Powermax 105

  • 70% @ 105 A, 240 V, 3PH
  • 80% @ 105 A, 480–600 V, 3PH
  • 100% @ 94 A, 480–600 V, 3PH
  • 100% @ 88 A, 240 V, 3PH

Powermax 125

  • 100% @ 125 A, 480/600 V, 3PH

See Also: Hypertherm Powermax 30 AIR (with built in compressor)

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