Powermax 600 (DISCONTINUED): Upgrade Guide & Replacements

The Powermax600 40-amp plasma cutter power supply was last manufactured by Hypertherm in 2008. While new Powermax600 models are no longer produced, original consumables and repair parts are still available. If you need technical support, Hypertherm’s Technical Service department continues to support this model.

The Powermax 45 XP is the successor to the Powermax600, and is a more affordable and efficient plasma cutting system. Perfect for anyone from hobbyists to pros, the 45XP is a precise, easy to use machine with greater cut capacity (up to 16mm or 5/8”) and faster cut speeds. Also featuring automatic gas adjustment and compatibility with Duramax Lock torches, the Powermax 45 XP is perfect for precision gouging and marking.

Powermax 600 Documents & Manuals:

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The Powermax line of plasma cutters by Hypertherm is well-known to professional and hobby welders alike. See our Hypertherm Powermax product comparison page for more information to choose the right model for your use case, or see the chart below.

Product30XP/AIR45 SYNC65 SYNC85 SYNC105 SYNC125
Variations
Price $ $$ $$$ $$$$ $$$$$ $$$$$$
Piercing Capacity Up to 5/8" 5/8" 5/8" 3/4" 7/8" 1"
Output Current 15-30A 9–45A 20–65A 25–85A 30–105A 30–125A
Duty Cycle

35%, 240 V

20%, 120 V

50% @ 45 A, 230 V, 1-PH

60% @ 41 A, 230 V, 1-PH

100% @ 32 A, 230 V, 1-PH

50% @ 45 A, 400 V, 3-PH

60% @ 41 A, 400 V, 3-PH

100% @ 32 A, 400 V, 3-PH

50% @ 65 A, 230 – 600 V, 1/3-PH

40% @ 65 A, 200 – 208 V, 1/3-PH

100% @ 46 A, 230 – 600 V, 1/3-PH

60% @ 85 A, 230 – 600 V, 1/3-PH

60% @ 85 A, 480 V, 1-PH

50% @ 85 A, 240 V, 1-PH

50% @ 85 A, 200 – 208 V, 3-PH

40% @ 85 A 200 – 208 V, 1-PH

100% @ 66 A, 230 – 600 V, 1/3-PH

70% @ 105 A, 240 V, 3-PH

80% @ 105 A, 480 - 600 V, 3-PH

100% @ 94 A, 480 - 600 V, 3-PH

100% @ 88 A, 240 V, 3-PH

100% @ 125 A, 480/600 V, 3-PH
Weight 21 lbs 31 lbs (20' torch) 64 lbs (25' torch) 71 lbs (25' torch) 100 lbs (25' torch) 106 lbs (25' torch)
Power Supply IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter IGBT Inverter

See Also: Hypertherm Powermax 30 AIR (with built in compressor)

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