Which Hypertherm Powermax 45XP Machine is right for me?
Hypertherm Powermax45 XP #088119 Machine System CPC/Serial 1/0 Cables 25'


Powermax 45XP Plasma Cutter—What A Portable CNC Plasma Cutter Should Be
Hypertherm has yet to disappoint us, and the Powermax 45XP is no exception. The successor to the Powermax 45, our number one selling plasma cutter of all time, the 45XP effortlessly slices through mild steel, stainless steel, and aluminum. It’s the perfect tool for gouging, cutting, shaping and marking metals. And with as much as 70% more power than comparably sized units from competitors, it sets a new standard for portable plasma cutters.
Easy-to-use with a versatile design
- Small size and lightweight provides exceptional portability for a 16 mm (5/8") rated cutting system.
- Handheld and mechanized usage with CNC interface and FastConnect™ torch connection.
- Patented drag-cutting technology makes it easy to use – even for first-time operators.
- Tackle different jobs with multiple, easy-to-use torch and consumable styles.
- No need to change the air pressure. Smart Sense™ technology ensures that it is always correctly set.
- Mark, score and make precision gouges with new low amp process.
Maximum productivity
- Finish jobs faster with cut speeds one and a half times greater than oxyfuel on 6 mm (1/4") mild steel.
- Spend less time on grinding and edge preparation due to superior cut and gouge quality.
- Fast change out of consumables using the new torch disables switch feature.
Rugged and reliable
- Duramax® Lock torches are designed for high-impact and heat resistance.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Hypertherm Certified™ reliability ensures performance in the most demanding environment.
Powermax 45 XP at A Glance
- 5/8” (16mm) rated cutting capability (mild steel, stainless steel, aluminum)
- Duramax® Lock torch with disable switch for fast and easy replacement of consumables.
- CNC interface and FastConnect™ torch connection
- Smart Sense™ automatically monitors and adjusts air pressure for maximum performance
- Consumables available for fine feature cutting, extended reach cutting, gouging, precision gouging, marking
The new Powermax 45XP improves upon the Powermax 45 in both big and small ways. The end result is a finely-tuned, highly versatile piece of machinery equally suited to both the seasoned pro and the novice or hobbyist. And with more power at your disposal, you’ll work faster and have better results.
What sets the Powermax 45 XP apart from the Powermax 45?
Powermax 45 | Powermax 45 XP | |
Output current | 20-45 | 10-45 |
kW output @max power | 5.95 | 6.5 |
Cut capacity | ½” (12mm) | 5/8” (16mm) |
Severance | 1” (25mm) | 1 1/8” (29mm) |
Auto gas adjustment | no | yes |
Easily accessed, protected air filter regulator | no | yes |
Number of torch options | 2 | 11 |
Consumables styles | 4 | 7 |
Machine interface options | standard CPC port | Optional CPC port with 5 position selectable voltage divider card or serial port via RS-485 communication |
F5 gas operation | no | yes |
Precision gouging capability | no | yes |
Included With This Machine System Package (#088119):
The Hypertherm Powermax 45XP package 088119 includes the Powermax 45XP CSA Machine System with CPC port & Serial Ports, I/O Cables 25 ft. (7.6 m) leads. All components in this package are fully backed by Hypertherm’s 3-year warranty (Powermax) and 1-year coverage on torch and lead.
HYPERTHERM Powermax 45 CONSUMABLES AND KITS
Stock up on consumables with the Powermax 45 handheld CSA consumable kit or Powermax 45 XP essential handheld consumables kit.
Shop all Plasma Cutters, CNC Plasma Cutters and Plasma Cutting Consumable Parts and Accessories on sale at the lowest price from Welders Supply.
Other versions of the Powermax 45:
- 088016 - With 25' Machine Torch & Remote On/Off
- 088117 - With 35' Machine Torch & Remote On/Off
- 088118 - With 50' Machine Torch & Remote On/Off
- 088121 - With 25' Machine Torch
- 088122 - With 50' Machine Torch
- 088123 - With CPC & 20' Machine & Hand Torches
- With Hand Torch Only Options.
View all Hypertherm Powermax Plasma Cutters
Input voltages |
CSA |
200 – 240 V, 1-PH, 50-60 Hz |
CE/CCC |
230 V, 1-PH, 50-60 Hz |
|
Input Current @ 5.95 kW |
CSA |
200/240 V, 1-PH, 39/32 A |
CE |
230 V, 1-PH, 33 A |
|
Output current |
10 - 45 A |
|
Rated output voltage |
145 VDC |
|
Duty cycle @ 40°C (104°F) |
CSA |
50% @ 45 A, 200 – 240 V, 1-PH |
CE/CCC |
50% @ 45 A, 230 V, 1-PH |
|
Open circuit voltage (OCV) |
275 VDC (200-240 V, CSA/CE/CCC and 480 V, CSA) |
|
Dimensions with handles |
442 mm (17.4") D; 173 mm (6.75") W; |
|
Weight with 6.1 m (20') torch |
CSA |
14 kg (31 lbs) |
CE |
15 kg (33 lbs) |
|
Gas Supply |
Cutting: air (clean, dry and oil-free), nitrogen, F5 |
|
Recommended gas inlet |
188 l/min (400 scfh; 6 scfm) @ 90 psi (5.9 bar) |
|
Input power cable length |
3 m (10') |
|
Power supply type |
Inverter - IGBT |
|
Engine drive requirement | 12.5 kVA (10kW) for full 45 A output | |
Electrical efficiency | 88% | |
Recyclability | 100% | |
Certifications | CSA certified for use in Americas and Asia, except China. CCC for use in China. CE, REM, GOST-TR, ukrSEPRO, and Serbian AAA for use in Europe, Austrailia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted | |
Warranty |
Power supply: 3-year |
Hypertherm Powermax 45 XP Error Codes and Troubleshooting
Additional Error Codes and Troubleshooting for the Powermax 45 XP
Hypertherm Powermax 45 XP Setup
Hypertherm Powermax 45 XP First Look
Hypertherm Powermax 45 XP Marking & Gouging
Accessories
Consumables
Product Questions and Answers
How to install a line-disconnect switch:
- Line-disconnect switch.
Use a line-disconnect switch for each plasma power supply to allow the operator to turn off the incoming power quickly in an emergency.
- Place the switch.
Place the switch so that it is easily accesible to the operator. Installation must be performed by a licensed electrician.
- The interrupt level.
The interrupt level of the switch must equal or exceed the continuous rating of the fuses/breakers.
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