Which Hypertherm Powermax 45XP is right for me?
Hypertherm Powermax 45 XP #088117 Machine System CPC 35' w/ Remote On/Off


Powermax 45 XP: Redefining What A Portable Plasma Cutter Machine Can Do
Hypertherm’s Powermax 45 was one of the most popular portable plasma cutters ever offered at Welders Supply, and for good reason. Now, Hypertherm has upped the ante with the Powermax 45 XP. More power, more innovative features and more flexibility make the 45 XP the new champ of portable plasma cutters. If you’re looking for a versatile, powerful and portable workhorse that integrates seamlessly to CNC machines and is capable of 5/8” cuts, as well as gouging and marking, put the Powermax 45 XP on your short list.
Powermax 45 XP At A Glance
- 5/8” (16mm) rated cutting capability (mild steel, stainless steel, aluminum)
- Duramax® Lock torch with disable switch for fast and easy replacement of consumables.
- CNC interface and FastConnect™ torch connection for both mechanized and handheld operation
- Smart Sense™ automatically monitors and adjusts air pressure for maximum performance
- Consumables available for fine feature cutting, extended reach cutting, gouging, precision gouging, marking
A Cut Above The Competition
Besides increased cut capacity over it’s predecessor and faster cut speeds, the Powermax 45 XP is 70% more powerful than comparable systems from the competition. Equipped with a CPC port with a 5-position selectable voltage divider card, integration with CNC machines has never been easier. With cut speeds one-and-a-half times faster than oxyfuel (on ¼” mild steel), the 45 XP powers through jobs fast—and the cuts and gouges are so good you won’t have to waste time grinding and prepping the edges.
What sets the Powermax 45 XP apart from the Powermax 45?
Powermax 45 | Powermax 45 XP | |
Output current | 20-45 | 10-45 |
kW output @max power | 5.95 | 6.5 |
Cut capacity | ½” (12mm) | 5/8” (16mm) |
Severance | 1” (25mm) | 1 1/8” (29mm) |
Auto gas adjustment | no | yes |
Easily accessed, protected air filter regulator | no | yes |
Number of torch options | 2 | 11 |
Consumables styles | 4 | 7 |
Machine interface options | standard CPC port | Optional CPC port with 5 position selectable voltage divider card or serial port via RS-485 communication |
F5 gas operation | no | yes |
Precision gouging capability | no | yes |
Included With This Machine Package (#088117):
This package includes the Powermax 45 XP CSA Machine System with CPC Port, 35 ft (10.7) leads, and remote on/off switch. All components in this package are fully backed by Hypertherm’s 3-year warranty (Powermax) and 1-year coverage on torch and lead.
HYPERTHERM Powermax 45 CONSUMABLES AND KITS
Stock up on consumables with the Powermax 45 handheld CSA consumable kit or Powermax 45 XP essential handheld consumables kit.
Shop all Plasma Machine utters and Plasma Cutting Consumable Parts and Accessories on sale at the lowest price from Welders Supply.
Other versions of the Powermax 45:
- 088016 - With 25' Machine Torch & Remote On/Off
- 088118 - With 50' Machine Torch & Remote On/Off
- 088121 - With 25' Machine Torch
- 088122 - With 50' Machine Torch
- 088123 - With CPC & 20' Machine & Hand Torches
- With Hand Torch Only Options.
View all Hypertherm Powermax Plasma Cutters
Other versions of the Powermax 45:
- 088016 - With 25' Machine Torch & Remote On/Off
- 088118 - With 50' Machine Torch & Remote On/Off
- 088121 - With 25' Machine Torch
- 088122 - With 50' Machine Torch
- 088123 - With CPC & 20' Machine & Hand Torches
- With Hand Torch Only Options.
View all Hypertherm Powermax Plasma Cutters
Input voltages |
CSA |
200 – 240 V, 1-PH, 50-60 Hz |
CE/CCC |
230 V, 1-PH, 50-60 Hz |
|
Input Current @ 5.95 kW |
CSA |
200/240 V, 1-PH, 39/32 A |
CE |
230 V, 1-PH, 33 A |
|
Output current |
10 - 45 A |
|
Rated output voltage |
145 VDC |
|
Duty cycle @ 40°C (104°F) |
CSA |
50% @ 45 A, 200 – 240 V, 1-PH |
CE/CCC |
50% @ 45 A, 230 V, 1-PH |
|
Open circuit voltage (OCV) |
275 VDC (200-240 V, CSA/CE/CCC and 480 V, CSA) |
|
Dimensions with handles |
442 mm (17.4") D; 173 mm (6.75") W; |
|
Weight with 6.1 m (20') torch |
CSA |
14 kg (31 lbs) |
CE |
15 kg (33 lbs) |
|
Gas Supply |
Cutting: air (clean, dry and oil-free), nitrogen, F5 |
|
Recommended gas inlet |
188 l/min (400 scfh; 6 scfm) @ 90 psi (5.9 bar) |
|
Input power cable length |
3 m (10') |
|
Power supply type |
Inverter - IGBT |
|
Engine drive requirement | 12.5 kVA (10kW) for full 45 A output | |
Electrical efficiency | 88% | |
Recyclability | 100% | |
Certifications | CSA certified for use in Americas and Asia, except China. CCC for use in China. CE, REM, GOST-TR, ukrSEPRO, and Serbian AAA for use in Europe, Austrailia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted | |
Warranty |
Power supply: 3-year |
Hypertherm Powermax 45 XP Error Codes and Troubleshooting
Additional Error Codes and Troubleshooting for the Powermax 45 XP
Hypertherm Powermax 45 XP Setup
Hypertherm Powermax 45 XP First Look
Hypertherm Powermax 45 XP Marking & Gouging
Accessories
Consumables
Product Questions and Answers
How to install a line-disconnect switch:
- Connect work lead.
Connect work lead to positive weld output terminal.
- Connect TIG torch.
Connect TIG torch to negative weld output terminal.
- Open valve slightly.
Open valve slightly so gas flow blows dirt from valve. Close valve.
- Connect torch gas hose.
Connect torch gas hose to regulator/flowmeter.
- Open valve on torch.
Open valve on torch on torch before welding.
- Straight feed wire through MIG torch.
Straight feed wire through MIG torch.
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