

Limited Time Offer: Receive additional 1 year extended warranty on Powermax Systems purchased now through August 31, 2021 ($600 Value) – go to www.hypertherm.com/registration to register your product and enter promotion code “WARRANTY”

Which Hypertherm Powermax 45XP is right for me?
Hypertherm Powermax 45 XP Machine System CPC 25' w/ Remote On/Off
Terms and Conditions
- The system must have been purchased on or after January 1, 2021
- Promotion ends August 31, 2021
- Only valid for Powermax power supplies purchased in U.S. and Canada
- For full terms of the promotion please visit https://visit.hypertherm.com/extendedwarranty


New Industry-Leading Hypertherm Powermax Plasma Cutter
Due to the overwhelming popularity of the Hypertherm Powermax 45, Welder’s Supply is proud to announce the newly unveiled Powermax 45XP. The new amenities of the 45XP combined with the reliability of the traditional Powermax 45 come together to make a plasma cutter whose superior performance and design that far exceeded even our wildest of expectations.
Powermax 45XP Mechanized Machine at a Glance
- Patented drag-cutting technology for ease of use
- Duramax® Lock torch with disable switch for fast and easy replacement of consumables
- CNC interface and FastConnect™ torch connection
- 5/8” (16mm) rated cutting capability (mild steel, stainless steel, aluminum)
- 11 different torch options
*Note: The CPC port is also known as a "Circular Plastic Connector." It is a standard 14 pin amp. plug
In addition, the 45XP’s upgrade options are virtually limitless, allowing the user to fully customize their new welder to their specifications. The Powermax 45XP is an affordable welder that is great for both amateurs and seasoned pros alike.
What sets the Powermax 45 XP apart from the Powermax 45?
Powermax 45 | Powermax 45 XP | |
Output current | 20-45 | 10-45 |
kW output @max power | 5.95 | 6.5 |
Cut capacity | ½” (12mm) | 5/8” (16mm) |
Severance | 1” (25mm) | 1 1/8” (29mm) |
Auto gas adjustment | no | yes |
Easily accessed, protected air filter regulator | no | yes |
Number of torch options | 2 | 11 |
Consumables styles | 4 | 7 |
Machine interface options | standard CPC port | Optional CPC port with 5 position selectable voltage divider card or serial port via RS-485 communication |
F5 gas operation | no | yes |
Precision gouging capability | no | yes |
Powermax 45XP CSA Machine System Package 088116 Features and Components
Package 088116 comes with the standard Powermax 45XP CSA Machine System w/CPC Port and 25 ft. (7.6 m) leads. Also, 088116 is equipped with remote operated on/off switch for added convenience and safety. Here at welder’s supply, we strive for nothing short of absolute perfection. Our reputation for excellence speaks for itself, and with over 40 years of experience our staff of highly knowledgeable welding professionals will assist you with any questions you may have.
HYPERTHERM Powermax 45 CONSUMABLES AND KITS
Stock up on consumables with the Powermax 45 handheld CSA consumable kit or Powermax 45 XP essential handheld consumables kit.
Shop all Plasma Cutters and Plasma Cutting Consumable Parts and Accessories on sale at the lowest price from Welders Supply.
Other versions of the Powermax 45:
- 088117 - With 35' Machine Torch & Remote On/Off
- 088118 - With 50' Machine Torch & Remote On/Off
- 088121 - With 25' Machine Torch
- 088122 - With 50' Machine Torch
- 088123 - With CPC & 20' Machine & Hand Torches
- With Hand Torch Only Options.
View all Hypertherm Powermax Plasma Cutters
Other versions of the Powermax 45:
- 088117 - With 35' Machine Torch & Remote On/Off
- 088118 - With 50' Machine Torch & Remote On/Off
- 088121 - With 25' Machine Torch
- 088122 - With 50' Machine Torch
- 088123 - With CPC & 20' Machine & Hand Torches
- With Hand Torch Only Options.
View all Hypertherm Powermax Plasma Cutters
Input voltages |
CSA |
200 – 240 V, 1-PH, 50-60 Hz |
CE/CCC |
230 V, 1-PH, 50-60 Hz |
|
Input Current @ 5.95 kW |
CSA |
200/240 V, 1-PH, 39/32 A |
CE |
230 V, 1-PH, 33 A |
|
Output current |
10 - 45 A |
|
Rated output voltage |
145 VDC |
|
Duty cycle @ 40°C (104°F) |
CSA |
50% @ 45 A, 200 – 240 V, 1-PH |
CE/CCC |
50% @ 45 A, 230 V, 1-PH |
|
Open circuit voltage (OCV) |
275 VDC (200-240 V, CSA/CE/CCC and 480 V, CSA) |
|
Dimensions with handles |
442 mm (17.4") D; 173 mm (6.75") W; |
|
Weight with 6.1 m (20') torch |
CSA |
14 kg (31 lbs) |
CE |
15 kg (33 lbs) |
|
Gas Supply |
Cutting: air (clean, dry and oil-free), nitrogen, F5 |
|
Recommended gas inlet |
188 l/min (400 scfh; 6 scfm) @ 90 psi (5.9 bar) |
|
Input power cable length |
3 m (10') |
|
Power supply type |
Inverter - IGBT |
|
Engine drive requirement | 12.5 kVA (10kW) for full 45 A output | |
Electrical efficiency | 88% | |
Recyclability | 100% | |
Certifications | CSA certified for use in Americas and Asia, except China. CCC for use in China. CE, REM, GOST-TR, ukrSEPRO, and Serbian AAA for use in Europe, Austrailia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted | |
Warranty |
Power supply: 3-year |
Hypertherm Powermax 45 XP Error Codes and Troubleshooting
Additional Error Codes and Troubleshooting for the Powermax 45 XP
Hypertherm Powermax 45 XP Setup
Hypertherm Powermax 45 XP Plasma Cutter
Hypertherm Powermax Demo (includes 30, 45, 65, 85, 105)
Accessories
Consumables
Product Questions and Answers
How to disassemble the maching torch:
- Disconnect torch.
Disconnect the torch from the plsama power supply.
- Remove consumables.
Remove consumables from the torch.
- Place torch on flat surface.
Place the torch on a flat surface with the left side of teh shell facing up (side with the screws).
- Remove screws.
Remove the 7 screws from the torch shell. Set the screws aside.
- Remove left side of torch shell.
Carefully pry the left side of the shell away from the torch.
- Remove plastic slider.
Remove the plastic slider for the torch-disable switch and set it aside.
- Remove head of torch body.
The torch body fits snugly into the right side of the shell. Gently pry the head of the torch body out and away from the right side of the shell to remove it.
- Disconnect wires.
Disconnect the wires that sit in the right shell. Press down the tab on the wire connector to pull the 2 sides apart.
Have a question about this product? Submit your question using the form below
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